2. Start-up and Defaults

2.1 Outline

2.1.1 COMPUTER NOTE

2.2 Start-Up

2.2.1 FILL DETECTOR
2.2.2 TURN ON POWER
2.2.3 ENABLE THE MOTOR DRIVERS
2.2.4 PHILOSOPHY OF MOTOR CONTROLS

2.3 Startup Program

2.4 Default Settings

2.4.1 RACK 1 (MOTOR DRIVERS AND CAMAC CRATE)
2.4.2 RACK 2 (HEATER AND THERMOCOUPLES)
2.4.3 DATA COLLECTION: NIM BIN INSIDE HUTCH
2.4.4 DATA COLLECTION: MCA
2.4.5 DATA COLLECTION: New DSA2000 MCA replaces 2.4.3 and 2.4.4 9/22/2000
 

2.1 Outline

 

After installation and before data collection can begin for the first time, the apparatus must be aligned (Appendix 2) and calibrated (Section 5.). Calibration should be done for each run. When this process is completed, the incident x-rays are confined to a 100 x 100 micron beam centered on the sample and the 2-theta circle. The exit slit assembly, which is fixed relative to the 2-theta circle, defines the diffracted beam to within 100 microns. Finally, the relation between channel number on the MCA and the energy of the diffracted beam, as well as the d-spacing of the diffracting lattice plane in the sample is established.

After a sample is installed, the upper ram is lowered to a fixed position, the spacer block moved into position, and the upper ram raised against the spacer block. This is all done with relative low hydraulic pressure. The lower ram is then raised until the sample is contacted. A diffraction spectrum is then taken at nominally zero pressure and room temperature.

Although the sequence of steps may vary, depending on the needs of the investigator, the most common sequence is to raise the pressure slowly until the desired pressure is reached, then raise the temperature. At many points during this procedure, the process is halted and a data set taken; data is normally collected for 300 seconds. As the lower ram is raised; the cell assembly is compressed, raising its center; hence, the Z-position of the pedestal must be moved to "follow" the sample. In addition, the sample may be temporarily "lost", so the pedestal must be moved in Y and Z to try to place the center of the sample in diffracting condition. A routine exists to oscillate the pedestal up and down (or in other directions, if desired), to spread the diffraction over a larger area while maintaining precise diffraction conditions. This is useful if the sample is particularly granular. In addition, another routine exists which collects many diffraction spectra in rapid succession, say one every 30 seconds or so, in order to study kinetics of phase transformations.

The pressure-temperature path depends on the needs of the particular experimenter.

After the final pressure and temperature are reached, the sample is usually "quenched" (rapidly cooled by switching off the power), and the pressure lowered. As the cell deforms plastically upon pressurization, the depressurization stage is frequently the most difficult; it must proceed slowly (1-4 hours), and "blowouts" are possible. The exact cause of these blowouts is not certain, but it may be due to the inability of the gaskets between the anvils to hold the cell in as the anvils are withdrawn.

2.1.1 COMPUTER NOTE

The operation of SAM85 in conjunction with the synchrotron currently requires the use of programs running on a VAXstation 3100 running VMS. This computer is interfaced with two CAMAC crates, one which is part of the X17 beam line, and another, the SUNY crate, which controls SAM itself. The X-17 crate controls the upstream apertures and the monochromator. The SUNY crate runs the motor assemblies on SAM.  Addendum 9/22/2000: The X-17 crate is now controlled by a PC running Linux.  The SAM-85 program which runs on the VAX has been ported to a Windows NT computer.  As of this date, this port works with limitations. 

2.2 Start-Up

2.2.1 FILL DETECTOR

Fill the detector with liquid nitrogen. It takes about 4 liters and about two hours to cool down completely. For best results, don't let the detector ever warm up. The easiest way to do this is to connect a hose from the 25 liter nitrogen dewar to the inlet pipe. Make sure the outlet pipe is pointing down, so condensed water won't flow into the detector dewar. The 25 liter dewar needs to have about 3 PSI internal pressure, which it will develop in about 12 hours if all valves on it are closed. If you are in a hurry, you can pressurize it with the tube from the nitrogen gas bottle inside the hutch.

2.2.2 TURN ON POWER

In the hutch, turn on power to the NIM bin, the heater power supply, the video camera(s), the LVDT power supply.
 
If the detector has been cooled for at least two hours, turn on the high voltage in the NIM bin. If the detector is not cool, delay this step until then.
 
1. Turn on the main power switch on the bottom front of the power transformers (rack 2).
2. Turn on the breaker next to the main power switch (rack 2).
3. Turn on the motor controller panel on the front of the CAMAC crate in rack 1.
4. Turn on the main power.
5. Turn on the Mectronics NIM bin, containing the heater power controller on rack 2.
6. Turn on the Canberra MCA. Its switch is a locking switch on the left rear of the instrument.
7. The X-17 CAMAC crate and the VAXstation are normally left on all the time; check that they are on.
8. The Canberra NIM bin on rack 2 containing the digital readouts needn't be turned on; its power supply is not used.

2.2.3 ENABLE THE MOTOR DRIVERS

There are three sets of motor drivers. Motors 1-8 are controlled by the top box in rack 1 (left hand rack). (This is known as "John's Box because it was designed and built by John Stallworth). There is a master power switch, which should be turned ON first. In addition, the motors are divided into two banks; Bank 1 is motors 1-4, (slits, 2-theta, and pressure valve); Bank 2 is motors 5-8 (pedestal X, Y, Z, and rotation). Each bank has its own power switch, which should be turned ON second. Finally, each motor has its own power switch, which should be turned on only as needed.

Motors 9-16 (nominally) are controlled by the original driver box, which is below John's box. There are three front panel switches for each bank of motor drivers. The first (left-hand) back is currently unused; the Base motors 9-13 are controlled by banks 2 and 3.

Bottom switch labeled MAN-OFF-ON is the power switch and should be ON.

Middle switch labeled MAN-REM should be on MAN.

Top switch labeled OFF-ENA should be OFF until you are ready to drive that bank of motors.

The driver for motor 14 (IP) is inside the hutch and mounted on the IP motor itself.

 

2.2.4 PHILOSOPHY OF MOTOR CONTROLS

Each stepper motor is driven by a motor controller module. The modules for the base were purchased in Japan and run on 100 volts, hence the large transformer. The other modules (for motors 1-8 and 14-16) were acquired here and run on 117 volts.

Motors 1, 2 and 14 require 2000 steps per revolution, while the rest require 1000 steps (see table A1 in the Appendix). The number of revolutions per user unit (mm or degrees) depends on the mechanical stages and varies from motor to motor. The number of steps per user unit is defined in the parameter file (see Table II), and can be displayed with the command DM (display motors).

Because it is very important that a motor not be driven accidently, there are several levels of safety. First, each motor has a "fixing parameter" established in the SAM85 program. If this is set to 1, the motor cannot be driven. Secondly, each motor or motor bank has switches to enable and control its power. If the motor is not enabled and/or not powered up, the computer may try to drive it, but the motor will not move. In this case, knowledge of the motor position will be lost, and the motor will not move. For the base motors, it is more important that the motors not move than that their position be known, so the enable switch for these motors should be OFF. Finally, for motors 11 and 12, there are brakes which must be off for the motor to be driven.

 

2.3 Startup Program revised 2/22/2001

This program creates and/or copies the necessary files to the directory from which you will run the SAM85 program and in which you will save your data. Complete directions are in the file STARTUP.PS in the [MPI] directory of BNLX17. Complete directions are in the file STARTUP.PS in the SAMDATA_PC directory of the SAM85 computer (LSX17B1PF).

Go to the current directory (create it if it doesn't exit using styles shown in section 3.1.2). Open a command prompt window using the SAM85 icon.  Run Startup at the DCL prompt and follow the on-screen directions. When the program finishes, a label will be printed with most of the information you entered. If you made a minor mistake, you can edit the label file (RUNLABEL.PRN) and then reprint it by entering COPY RUNLABEL.PRN TTA3: COM1: (be sure to include the colon).

 

2.4 Default Settings

Problems with getting the detection system to work is frequently due to unexpected changes in the switch settings.

2.4.1 RACK 1 (MOTOR DRIVERS AND CAMAC CRATE)

The panels/modules are listed from top to bottom. See figures 2 and 3.

Motor Driver Module for motors 1-8 (John's box):

Main power: ON

Bank Power: both ON

Brakes: ON (switches down, lights off)

Individual power switches: OFF

Motor Driver Module for motors 9-13:

Top 3 motor enable switches: ENA

Middle 3 MAN-REM switches: MAN

Bottom 3 MAN switches: ON

Upper brake switch: OFF (brake on)

Lower brake switch: ON (brake on)

(both brake lights should be off)

CAMAC Crate: ON

4 push-button switches (from left to right): IN, OUT, OUT, IN

I/O Patch Panel no switches

2.4.2 RACK 2 (HEATER AND THERMOCOUPLES) THIS IS OBSOLETE AND NEEDS TO BE REVISED

The panels/modules are listed from top to bottom. See figures 2 and 4.

Display Module no switches

DC-Frequency Converter 1 for voltage

Power ON

Full Scale Input 10 Volts

 

DC-Frequency Converter 2 for current

Power ON

Full Scale Input 1 Volt

Heater Power Control

Power ON

Enable: ON or ENABLE

Current Controls: CCW

Main Transformers

both switches ON

2.4.3 DATA COLLECTION: NIM BIN INSIDE HUTCH

The following list is not meant to be gospel, but a good starting point for troubleshooting.

2020 Spectroscopy Amplifier

FINE GAIN: 886

COARSE GAIN: 30

POLARITY: -

RESTORER: Auto, SYM

THRESHOLD: AUTO

PUR: ON

SHAPING MULTIPLIER: X1

TIME: 1 microsecond

HIGH VOLTAGE POWER SUPPLY

500 volts

2.4.4 DATA COLLECTION: MCA

MEMORY SEGMENT: 1/2

ADC GAIN: 4968

AMP GAIN: NOT NEEDED

LLD 0 (may be increased to ~0.20 to eliminate low energy counts)

ADC OFFSETS: ALL OFF

ADC INPUT (on rear): EXT

2.4.5 DATA COLLECTION: DSA2000 MCA, including high voltage power supply, amplifier, and MCA.

HIGH VOLTAGE POWER SUPPLY: 500 volts

FINE GAIN: 886

COARSE GAIN: 30

POLARITY: -

RESTORER: Auto, SYM

THRESHOLD: AUTO

PUR: ON

SHAPING MULTIPLIER: X1

TIME: 1 microsecond

ADC GAIN: 4968

LLD 0 (may be increased to ~0.20 to eliminate low energy counts)

ADC OFFSETS: ALL OFF

ADC INPUT (on rear): EXT